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Microsoft PowerPoint - 737639-25_GT37R_Dodge_Installation_Instructions
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Short Description: 737639-25 (Rev - ) www.turbobygarrett.com. Installation Instructions. Dodge PowerMax Turbo Upgrade Kit. 1998.5 - 2002 Dodge Ram. 2500 & 3500 Diesel Trucks ...
Content Inside: Installation Instructions Dodge PowerMax Turbo Upgrade Kit 1998.5 - 2002 Dodge Ram Part Numbers: 759361-0001 (Stage 1) 2500 & 3500 Diesel Trucks 759361-0002 (Stage 2) 759361-0003 (Stage 3) Parts List Tools Needed Item Description Qty 1 Turbocharger 1 • 7/16” deep-well socket • 13mm open end wrench 2 Ancillary kit (includes) 1 • 7mm socket • 14mm open end wrench 3 Gasket Kit (includes) 1 • 8mm 12-point socket • 13/16” open end wrench 4 Turbine inlet gasket 1 • 10mm socket • Torque wrench 5 Oil drain gasket 1 • 13mm socket • 6” extension 6 Turbine inlet bolt 2 • 14mm socket 7 Turbine outlet adapter kit (includes) 1 • 10mm hex socket 8 Turbine outlet adapter 1 9 Bolts 6 10 Water Line Kit (includes) 1 • NOTE: Bolt and fastener sizes may be different from one model year to the next depending on OE 11 Water line, inlet 1 specifications. Different tools than those listed above 12 Water line, outlet 1 may be required. 13 Banjo bolt 2 14 Crush Washer 4 Recommended Other Items 15 Instructions, installation 1 16 Compressor housing clamp 1 • Factory Service Manual 17 Oil inlet fitting kit (includes) 1 • Safety glasses 18 Oil fitting, inlet 1 • Catch basin for engine coolant 19 O-ring seal 1 • Engine coolant (quantity per service manual) 20 O-ring seal 1 • Anti-seize compound 21 Bolt 2 • Oil filter • Oil (quantity per service manual) IMPORTANT INFORMATION - PLEASE READ CAREFULLY We recommend that this turbo upgrade kit be installed by a qualified automotive technician. If you have any doubts as to your ability to install this turbo upgrade kit, consult with a local automotive repair company. Please be sure to carefully read all of the attached instructions prior to starting the installation process. If you have any questions about the enclosed parts or the instructions, call the distributor that you purchased the kit from for clarification. Prior to the PowerMax Kit installation, be sure that the vehicle is parked on a level surface and the engine is cool. Engine fluids and components can be extremely hot following normal vehicle operation. Avoid direct contact of engine fluids or components with your skin; may cause personal injury. NOTE: It is recommended that the oil and oil filter are changed prior to installing the Garrett turbocharger. This will provide clean oil to the new turbocharger. To ensure optimal performance, always follow oil and filter change intervals per the Factory Service Manual. Doc. 737639-25 (Rev - ) www.turbobygarrett.com 1
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